Some of the industries became quicker after they brought warehouse robots into their workplace, to assist them. These days, almost every industry use warehouse robot, although in some industries they rely more on robotics than those in other industries. Electrical, metal, machinery, chemical, plastic, pharmaceuticals, textile, paper are just some of the branches where warehouse robots are used every single day.
Growth in warehouse robotics adoption is very much driven by the “growing e-commerce industry" and the need for enhanced quality and reliability in warehouse operations. One of the most important warehouses is those which store food and beverages. By now, it's predicted that the warehouse robotics market in the food and beverage industry will continue to grow at a high rate through the next decade. Through time it will be easier for humans to control warehouses robots to get the work done in a short amount of time.
There’s also a high demand for warehouse robots in the automotive industry, particularly the automotive spare parts sector. In contrast to the e-commerce food and beverage sector, automotive companies often invest in robots with heavier payload capacities to handle the spare parts that are too heavy for human workers to manage. By leveraging warehouse robots, automotive companies speed up the delivery of spare parts and increase their overall business productivity, which brings them more profit than usual.
With advances in navigation technology and functional capabilities, warehouses use robots for common warehouse tasks. Those warehouse tasks are loading, unloading, sorting, palletizing, depalletizing, picking, packing, transportation, storage, replenishment, delivery, etc. By doing these tasks, work is being done much faster than usual which is excellent for every single of these industries. In a short amount of time, they manage to do more work than usual, which increases the profit and brings benefits to all.
Are you looking for effective warehouse management solutions? There are numerous new technologies that are gradually becoming popular. Read this article till the end to have a clear idea about the latest solutions which you can adopt to make your business more cost-effective and well-organized.
A warehouse management robotic system is an application that deals with all the activities associated with the functioning of a warehouse in real-time. It works as a complete security system for the corresponding distribution facility. This application can be entrusted with the smooth operation of all the operations and also takes care of the activities of the workforce. This is a centralized system that doubles up as an interface to supervise various equipment and tools like carousels, AS/RS, sorters, palletizers, conveyor systems, etc. Following are the functions of warehouse management software
These applications are programmed to effectively link the functions of the various departments to a host system which is also accessible to the lower level of the hierarchy. It reduces the need for work-force screening and equipment control.
When employing a warehouse control systems you must look for features like enhancing the efficiency of the system, Tracking real-time material handling operations, providing end-user with all necessary information, supervising case, pallet and item routing, etc. The warehouse control system uses a PC to take care of all the physical activities in a sorting facility. The basic functions include a stock allocation to dispatch department, inter-location movement control, material handling equipment, inter-zone routing, equipment (cranes, conveyors, trucks, carousels, sorters) control using the internet, infrared or radio communication interfaces.
Warehouse Execution Software becomes an essential part of the supply chain. The task of storing and sorting different commodities physically becomes a lot easier for businesses. Having a computer-guided sophisticated management and tracking system of the goods as they are received and dispatched from the warehouse.
Having a system aids in making operations much more efficient right from the ordering of the product to supply. Technology guided smart solutions today are helping enterprises enhance their productivity and deliver their products to the end-user on time. There a wide variety of warehouse management software in the market, the best part is these applications can be customized as per their intended purpose.
Technological advancement has brought a significant change in the way warehouse management systems are managed. It is being improved constantly at the same time to make things even more convenient. Primarily Warehouse management robotic system consist of robot forklifts which are laser-guided and warehouse management systems (WMS). There are a number of storage options that have been developed for better space utilization and efficiency. A variety of racking systems is adopted although it depends completely upon cost.
Pallet racking is the cleanest and most efficient method of storage in the warehouse that requires very little maintenance. The pallets are sturdy and can be reused which makes it perfect for moving goods. Often refurbished or used pallets are purchased to cut down on expenses. Pallet stacking also has a couple of disadvantages. A huge assortment of pallets is necessary in order to move heavy commodities. There is height limitation as forklifts can only reach up to a certain height.
A number of methods like mezzanine storage systems, ASRS (Automated Storage Retrieval System) used for the arrangement and storage of goods in a warehouse. Mezzanine storage technique involves the construction of an additional structure between the floors that serves as a space for storing different tools, supplies, etc. ASRS is a fairly modern system that is slowly gaining popularity; it simplifies the way materials are recalled by storage locations with the help of computers. However, the man power requirement is low but the initial cost of installation is quite high.
Operating a warehouse can become a challenging task if not accurately managed. Factors like labor, expenses on tools, space and product damage play a vital role in the process. Fortunately, Warehouse Execution Software can be customized according to specific purposes and aid in keeping costs low.
Planning resources is not an easy task when it comes to supply chain management. One of the most important segments of it is warehouse management. This is where most of the major companies believe in using Warehouse Execution Software for the ease of keeping track of all resources and manage the workflow properly.
The inclusion of a software management platform in a warehouse operation section will deliver an excellent opportunity to introduce automation. On bringing automation to the warehouse floor, the management of picking, stacking, piling, sorting, etc will become a lot easier and streamlined. The evenness in work along with the extreme efficiency will deliver the best ways to execute orders and add more speed to the entire process.
It will be easier to execute any volume of orders when you have warehouse robots to serve the purpose. The benefit of supply chain automation is the speeding of processes without hampering the efficiency of productivity. Hence, a customer will always get his/her orders delivered on time.
On easing the warehouse management process, a team can streamline the operations and make it more creative or enhanced. In fact, the Warehouse Execution Software (WES) will also provide a metric system to measure every step and find out the efficiency excellently.
There is no doubt that the installation of Warehouse robots and integration of a WES platform will save a lot of resources. The space of a warehouse will also increase in terms of availability.
The incorporation of robotic butlers will be a one-time investment that will require fewer men to handle all the processes involved in warehouse management.
If one cannot evolve or adapt to the current situations, he will stop existing. It is same for the industries as well. The ever-changing rules and innovations demand a dynamic platform where the industries can grow well. One of the most fascinating concepts that warehouse management wants in its system is automation. The handling of numbering, picking, storing, piling, sorting, delivering, etc of finished goods in a warehouse done by the autonomous mobile robots is a revolution in this industry.
The introduction of Autonomous Mobile Robots in a warehouse is a flexible process. The software platform handling the robots can be improvised to fit into any ERP system used by warehouse management. It will help the workers to coordinate easily and handle necessary functions using butler robots. These robots also don’t need ample space to move. Hence, the real-time floor area will increase automatically for storing finished goods.
On hiring a Supply Chain Automation Company, the warehousing operations will become safer and easier for the team to handle. As the heavy lifting and sorting of finished products will be done by the butler robots, the number of accidents and faults will reduce to a minimum. The efficiency of a warehouse floor will increase manifold. On the other hand, the real-time order fulfillment time will also reduce resulting in more customer satisfaction for the company. It will also help to create a better image in the industry and stay ahead of the competition.
Implementing Autonomous Mobile Robots in a warehouse is easier than ever. A warehouse execution software platform can be integrated with the current ERP platforms. The potential of a warehouse will increase in hiring a Supply Chain Automation Company.
Keeping up with the pace of modern e-commerce and omnichannel fulfillment requirements are becoming more complex every day. As customer expectations increase and cycle time decreases, your business remains under constant pressure to complete the delivery schedule and protect profit margins. You have to navigate a maze of workers, material handling equipment, and multiple software systems to improve efficiency, automate manual processes, and fully optimize operational tasks. Being one of the highly popular automation systems, warehouse execution software can meet your needs and increase productivity within your facility, along with high efficiency.
Considered functionally similar to a manufacturing execution system or MES, the WES or warehouse execution software is efficient at directing the entire process that takes place inside a fulfillment and distribution centers. Its functionality allows you to fully manage your WMS as well as your personnel and operations as well as resources and take full control of your supply chain. The solution works in real-time to manage and synchronize and index all distribution center resources: material handling equipment, equipment, and staff. This software has the potential to move orders in a continuous flow. If the situation changes in one part of this process, the system will redistribute the work to speed up fulfillment. It is also capable of integrating all aspects of the store and the extended supply chain. It interfaces with almost every commercially famous WMS brand.
The sortation robots can perform rapid automated sorting through collaboration with industrial code reading equipment, and send parcels to the corresponding shipment port. The parcel sorting system can schedule multiple robots simultaneously to achieve efficient and accurate sorting operation. They can provide many benefits, including fast and precise parcel delivery, flexible, intelligent scheduling, advanced automatic charging, and fast, steady position, and walking.
In warehouses, less than ten percent are using automated storage and retrieval systems (AS / RS) to manage and move their goods. This means that the vast majority are still using racks and other storage solutions that require too much space and human labor. However, these operations nimbles are taking away the full value of their real estate by integrating automation, which ramps up their existing process, making them more productive without the need for large capital.
Every warehouse or retail store has an opportunity to add value, the role of a warehouse management robotic system. Robotic solutions and drones are providing paybacks within three to six months. There are many values that can take a piece of advanced technology out of overlaying in an existing facility, and a lot of smart companies are already taking advantage. Anytime you can add more value the end result is being positive, regardless of which environment you are working in or what market challenges you are dealing with.
It is advisable to choose a reliable supply chain automation company so that you can choose from the broadest range of solutions so that you can adopt the one that suits your business needs.
The benefits of warehouse management robotic systems have increased their flexibility, being capable of a wide variety of tasks and applications. They are more accurate and consistent than human workers. Robots allow production and profit margins to increase as they can complete tasks faster. Robots have the ability to work around the clock as they do not require holidays, sick days or breaks. They make fewer mistakes than humans, which saves companies time.
Other advantages of robotics are that they can work in any environment, adding their flexibility. Robots eliminate hazardous jobs for humans because they are capable of working in hazardous environments. They can deal with lifting heavy loads, toxins and repetitive tasks. This has helped companies prevent many accidents, which also saves time and money. So, if you are thinking of implementing them in your facility, then connect with a supply chain automation company. Such an organization can not only help in providing great solutions, but can also provide you with reliable customer support.
Technology is improving on its own and changing the way people do business. Like other industries, the supply chain sector is advancing itself with the latest advancement of techniques and trends. According to current market demand, designers, manufacturers, and distributors are required to complete orders on time. And, to do so, they are designing and implementing an automated picking system in warehouse. It is a truly collaborative effort that is not only restricted to large enterprises but can also be tailored to add value to the existing picking method. That, too, without having to wait a year to get the expected ROI. Let's learn more about this system.
The automated picking system at warehouse is the methodology of applying robotics technologies, which not only enhances the work of the human picker but also automates the whole way. Today, there are many options to choose from in a related industry. However, you need to go with the most efficient automation tools that work with your team members as well as the ability to integrate seamlessly and quickly into your existing warehouse way.
Being one of the best and cost-effective solutions, it facilitates the use of vertical warehouse space for storage purpose; Also, you allow proper use of horizontal space for other productive tasks. The system uses robotics to automatically select products (single or in groups) from a list. It was subsequently shipped to the consumer and shipped. When internal storage and retrieval systems are fully equipped with automated picking systems in warehouse, the entire picking and packing process is improved in many ways. Automation in picking orders has advanced warehouse and supply chain operations, benefiting the whole business in many ways.
Warehouse execution software acts as a central control unit that integrates itself with the store's management system and provides all information on a single platform. It monitors the entire supply chain of the region without adding additional costs to the current system. Specialized products are mostly practical and can be used for the scalability of space.
And, one such savvy warehouse automation solution provider is GreyOrange. The company is known for providing quality assurance testing with reliable and robust lift systems with complete automation. Acting as an excellent provider of automated picking systems and WES, the company offers an in-house quality assurance testing criteria that work. It is designed to ensure that only the superior quality product arrives in the market.
The warehouse is the place where many tasks run to ensure order fulfillment with precise efficiency. With the advancement of technology, entrepreneurs are also taking a step forward to keep up with the latest market trends. They are using apps, technical tools, and digital management systems wherever necessary to increase productivity and reduce costs. Focusing on the latest trends, robotics systems are indeed becoming one of the highly popular solutions in the market. Store managers as well as logistics companies are increasingly adopting such solutions from a top supply chain automation company to drive more efficiency and productivity within the facility. Robots are not only helping to ramp up better results but reduce errors in production processes.
Autonomous mobile robots in a warehouse are increasing the number of employees desired in warehouses. A large number of businesses are implementing this solution. Also, they are connecting with leading automation solution provider to overcome the operational challenges of their stores. As more and more companies plan to execute the robotic system slowly, it is essential to the benefits that it offers.
The Warehouse Automation Robotic System is designed in such a way that it can handle all routine tasks while maintaining completeness for longer. They help increase the efficiency of operations without negatively affecting quality.
The human labor force also needs breaks, lunch periods, casual or paid leaves, and holidays. It takes time to freshen up and regain your energy for work. On the other hand, the robot does not require any brakes. They can continue to work in long innings.
Bots are programmed with sensors and algorithms. They are capable of performing their tasks, along with avoiding other boats or objects. This reduces the likelihood of serious injuries, which can affect the health and safety of humans. As such, the primary supply chain automation company is embedding them to enhance robustness in operations.
The entire world of robots has already set its eyes on the operations of warehouses and whole supply chain companies. They are not gradually becoming an integral part of the services of the stores. Many advanced solutions are coming to market with robotics goods-to-person technology, adding value to businesses and operations. Companies are wholeheartedly welcoming new technologies.
As a leading multinational technology company, GreyOrange is catering to the needs of multiple clients belonging to the different industry backgrounds. With more than a decade of experience, the organization has established itself as a top supply chain automation company. It also offers a wide range of solutions like warehouse management robotic systems, automated robots, picking sorter, automated picking system, and autonomous mobile robots. The firm is also providing 24/7 customer support services.
With the help of enhanced technology and AI, the warehouses are on comfort since the work being done efficiently. Many companies are turning their warehouses run on the automation that provide numerous benefits to them. They boost productivity and reduce human errors and this is not it since they are capable of doing the work efficiently by combining mobile robots and automated picking systems in warehouses altogether. This help in cutting down the manual efforts that slower the process. By investing in these technology systems companies are investing their time and resources in other fields. Let us now have a look at these major
Robotic vehicles are replacing humans and being employed to bring the revolution in our lives. They are transporting the materials and goods in warehouses to reduce human efforts and manpower. They were easy to make earlier but now they require a lot of hard work and technology to be specifically completing the basic needs of the warehouses. They reduce the efforts, time and capital of these manufacturers and are capable of doing their work accurately without any error. These autonomous Mobile Robots in a warehouse are capable of finding the information on packages and sort them precisely with their efficiency.
These systems help the manufacturers manage the overall picking tasks in the warehouse with the latest technology and innovation. They are efficient in picking errors and help you increase the picking process done faster. With the help of these automated picking systems in warehouses, you can also reduce the costs that go into human labor. They are easily integrated with the warehouses’ machines and systems to deliver the work quickly and seamlessly.
Warehouses or supply chains need to use automated systems that help them communicate and work effectively. In today’s world, the manufacturers and vendors and everyone who is in between the chain need to work effectively and quickly since the business runs when you work faster and deliver faster. With the increasing technology, the warehouses are adopting the technology and warehouse management robotic system that is filling the gap of communication between the vendors and manufacturers. These are useful if you are working nationwide- or in multi nations. The trade has become easier and user-friendly with them and their fast delivery.
Do the work without any manual assistance
Almost everything in these warehouses can now be automated. These technologies can monitor activities without any manual assistance. They are capable of exchanging the information between the sources and lead the error-free work that helps the businesses to get the best results that too quickly. They save valuable time and resources making it easier for them to work efficiently. These warehouse management robotic systems are efficient in their work and fill the gaps at the every stage of the process.
These come with hassle-free technology to pick up and place the goods and materials efficiently and quickly. This helps the businesses to ensure the process is being done effectively and functions are getting done faster. They also make the storing and inventory managements done faster and allow communication and visibility effectively done. These automated systems are helping the warehouses and supply chain systems to be effectively run without human resources. That is why more and more industries choosing the supply chain automation company to get the best software that help them complete the work automatically. So, make the smart move and get these automation solutions to ease your burden.
Warehouse execution solutions and mobile sortation systems are replacing the human workforce in the warehouses. These solutions have made the life of people easier reducing the efforts and enable the owners to manage the warehouses and their complete inventory efficiently. On one side there are many benefits that they can offer whereas on the other side there are also the effects those impact human lives. These mobile Sortation Systems are smart and intelligently pick and sort batches to make the work perfectly done and for a faster experience. They do everything from batching, picking to sorting and help many businesses and operators to save their time, resources and money. They have improved pick efficiency and reduce cycle time.
Automate the work
Just like the sortation system, warehouses execution solutions are best for work efficiency. They do everything from inventory management to order management and shipping management to parcel & container maintaining. These solutions are tailored as per their clients’ needs. They provide you modular functionality to all your work and provide the most-efficient and accurate work. The warehouse Execution Software works efficiently and automates all the work that is done by the labor. These are usually tailor-made for each client’s unique needs.
Easy to handle and operate
These solutions and systems are rapidly replacing the human in their workplace with evolving technology and their enhanced performance. They minimize the handling time and make the process easier that causes the work done faster. They are easy to operate and this is why most of the industries are accepting them to add efficiency in their work. The best manufacturers and suppliers of the warehouses automation systems and solutions provide the high performing solutions to the clients.
Technology is continuously evolving with the latest advancements and improvements, and several industries, by leaps and bounds, are trying not to lag in adopting the trend. Talking about the trend, Retail and e-commerce sectors are quickly adopting the concept of robotics warehouse automation. Other industries like manufacturing, logistics, and warehousing are getting connected with leading supply chain automation company to take brilliant automated systems and robotic solutions. The solutions can not only eliminate risks of injuries at the workplace but also build warehouses with higher productivity, throughput, and safety.
Businesses are familiar with the benefits of the lower cost of capital, quicker and enhanced ROI, and the methods of warehouse automation offered by robotics. This technology provides a fresh opportunity to make incremental investments, which can be recovered in a reasonable time. In search of advantages, a large number of companies are contracting supply chain automation companies to embed this technology.
Below, we have mentioned some warehouse robotics from the top supply chain automation company that you may use in your operation:
Goods-To-Person (GTP) Technology:
Goods-to-person or GTP technology, considered similar to AS / RS in terms of principal, is different in its applications so far. In this environment, the automated storage system is capable of providing stock-keeping units to a stationary pickup station, where the operator is responsible for filling discrete orders. The system increases efficacy by enabling low-skill tasks to be completed through machines so that workers can perform highly complex tasks, allowing them to add more value to operations.
Automatic Storage and Retrieval System (AS / RS):
AS/RS, from the best supply chain automation company, is regarded as a family of automated warehouse technology. This solution helps to automate the inventory process and retrieve goods to use and further efficiently put them back into storage when they are no longer needed. Typically paired with WES (warehouse execution software), these systems are responsible for managing the various methods that are taking place within the operation.
Autonomous Mobile Robots (AMRs):
Robotic Arms:
Introducing The Leading Supply Chain Automation Company:
Since its inception, GreyOrange has been serving as a reliable supply chain automation company. The organization caters to the automation needs of many clients. The company offers a wide range of solutions, like automatic picking systems, systems, AMRs and modular sortation systems. You may place an order by visiting the official site.
With the rise of e-commerce and omnichannel retail, customer’s demand for quick order fulfillment is increasing. Automation emergence is playing an essential role in the scenario. Today, customers demand fast order delivery and real-time tracking. To meet such challenges, companies need to adopt the latest technology solutions. Automation solutions like warehouse execution software are highly capable of bringing high efficiency, productivity, and throughputs within the warehouses and distribution centers. Hence, the industry leaders are contacting the leading supply chain automation company to adopt these solutions. There are several benefits of adopting and implementing this solution. Let’s check them out.
However, not all the warehouses are the same, yet with the help of the solution like warehouse execution software, they can be transformed into a facility, doing the exact thing that you want and whenever you want. Flexibility and customization can be accomplished with the automated storage/retrieval system, which makes the task of managing the inventory easier.
Using the WES (warehouse execution software) and integrating it with the AS/RS enable businesses to have complete control over their inventory. Distributors and manufacturers can purely focus on more important areas like fulfilling orders without worrying about inventory and increasing space.
The warehouse execution software makes the idea “goods-to-person” possible within the facility. This solution is highly capable of reducing the amount of physical labor included with these tasks like carrying, walking, and lifting heavy loads. It can reduce multiple breaks and keep the employees out of the sub-zero temperatures in frozen food stores.
GreyOrange is a leading supply chain automation company that has been successfully catering to the needs of multiple clients with its solutions like warehouse execution software, butler, and sorters with robotics goods-to-person technology. The team of highly professional and enthusiastic professionals offers brilliant customer support to its clients with their queries and issues, Affordability, excellence in products and on-time order fulfillment has been the reason for the organization to acquire success in their chosen domain. Staying true to their clientele is the primary aim of the organization’s business policy.
The rise of e-commerce and omnichannel retail has brought several challenges with itself for the industries like quick order fulfillment, real-time order tracking, and fast order delivery. Hence, the industry experts are getting connected with the leading supply chain automation companies to adopt solutions like warehouse execution software (WES). This solution can bring a wide range of benefits and help in several tasks. Let’s dig in to know more.
Warehouse Execution Software-Introduction:
WES or Warehouse execution software is a computerized system which is capable of directing all the procedures, taking place inside the distribution centers. It can track and control the work procedure efficiently. It acts as an operational brain to sequence, organize and synchronize the work resources, crucial for finishing the assembly as well as shipment of the finished product. It can work in real-time for allowing the control of several components of the production process. It helps in several tasks. Let’s check it out.
Inventory Management:
It works as an excellent supplement for hosting software, difficult to handle it as dynamically as needed to optimize the fulfillment and distribution center procedures. The robots also help this solution to drive the directed stock put away. They also help WES in forwarding picking replenishment by wireless real-time communication, which includes the handheld radio frequency, truck-mounted, or voice identification terminals. The location management and quantity tracking by the location are essential for the inventory management of the quick-paced operations.
Automation Management:
The warehouse execution software can also coordinate several automated subsystems and manage them efficiently. Currently, the high volume fulfillment operation requires more automation to meet shrinking order cycle time needs. WES is not just restricted to the inventory as well as operations. This solution has expanded its reach to manage the activities of the different automated sub-solutions within services:
Carousels
Pick zone routing
Tote & pallet shuttles
Packaging Automation
Automated pallet cart systems
Automated Storage/Retrieval System
About GreyOrange Pte Ltd.
GreyOrange is a well-reputed brand in the supply chain industry. Catering to the needs of the multiple clients for more than a decade, the organization is offering brilliantly innovative automation solutions such as warehouse execution software, linear sorter, and butler coupled with goods-to-person technology. Backed by a team of skilled professionals, the company offers robust support to achieve higher customer contentment.
Source: What Are The Perks Of Adopting Warehouse Execution Software?
Due to the rise of e-commerce and omnichannel retail, the number of online customers has increased. And, with the technology advancements, they are demanding for quicker order fulfillment, order delivery and real-time tracking of orders. These demands are forcing businesses to improve their operational efficiency and productivity. Hence, the industry leaders are stepping ahead to invest in robotic solutions like warehouse robots to bring automation within the facility and increase their throughput. These automated solutions can drive a large number of advantages that we are going to discuss in below sections.
Why Are Warehouse Robots Gaining Popularity In The Market?
Earlier robots transcended the realm of Sci-fi fantasy, and now they are making revolutionary waves in multiple industries. The industries that deal with highly complex and tedious tasks are enjoying the benefits by implementing the new generation of robotic solutions i.e., warehouse robots. They have vastly grown from being controlled by a human operator to being fully autonomous. They are possessing cutting-edge technologies and capable of emulating human intelligence in one or another form. Due to this reason, their demand in the areas, requiring human intelligence and decision-making capabilities, is increasing. They are vision-powered and can analyze, see, and act suitably. The warehouse robots are trained with machine vision algorithms and armed with cameras. They hold the capacity of capturing videos, image, analyze them, and then respond accordingly. The potential of warehouse robots to respond as humans do has indeed opened up multiple frontiers in several industries.
Benefits Of Warehouse Robots:
About GreyOrange Pte Ltd.
As a leading supply chain automation company, GreyOrange provides brilliant solutions, including warehouse robots, autonomous mobile robots, warehouse execution software, and sortation robots. The organization is catering to the needs of thousands of customers for more than a decade. All the solutions are possessing high-quality standards, advanced features, and functionalities. Anyone can place an order for the products by visiting the official website.